How to build ORCA Hand
17-DoF dexterous robot hand · Advanced
Build the ORCA Hand: a 17-DoF tendon-driven hand with tactile fingertips from ETH Zurich, assembled in under 8 hours for under 2,000 CHF in materials.
Many actuators, custom wiring and real tuning work.
Based on the project's guide, part-time
Below 2,000 CHF in materials per the paper; the legacy v1 Dynamixel BOM totals about $2,431 including shipping
CC-BY-4.0
What is ORCA Hand?
ORCA (Open-source, Reliable, Cost-effective, Anthropomorphic) comes from Robert Katzschmann's Soft Robotics Lab at ETH Zurich and was accepted to IROS 2025. It's a 17-DoF tendon-driven hand with tactile sensors in the fingertips.
The design leans hard on reliability. Joints are built to pop out under overload rather than break and snap back in, and the hand auto-calibrates and has a built-in tendon tensioning system. The team ran it for more than 10,000 cycles, about 20 hours, without a hardware failure.
The paper reports full assembly in under eight hours for a material cost below 2,000 CHF. The project now lives under ORCA Dexterity, with both Dynamixel and Feetech motor options.
ORCA Hand specifications
- DoF
- 17 (16 finger + 1 wrist)
- Actuation
- Tendons; Dynamixel XC330 or Feetech motors
- Sensing
- Fingertip tactile sensors
- Endurance
- >10,000 cycles (≈20 h) tested
- License
- CC BY 4.0 hardware, MIT code
Figures as published by the project. See Sources below.
Bill of materials
| Part | Qty | Notes |
|---|---|---|
| Dynamixel XC330-T288-T | 16 | Plus one larger wrist motor; Feetech set also supported |
| Printed forearm, tower, carpals, palm and fingers | — | |
| Silicone skins cast from printed molds | — | |
| Tendon line and PTFE tubing | — | |
| Thin-film force sensors for fingertips | 5 |
Where's the full bill of materials?
The full BOM, with exact quantities and vendors, lives in the project's own files. Prices change often, so treat $2,431 as a ballpark from the project. Start at the project repository.
Tools you'll need
- FDM printer
- Silicone casting supplies
- Hex keys
- Soldering iron
Step-by-step build overview
Electronics & wiring overview
Servos share one serial bus to the PC. On Linux add your user to the dialout group, or the motors won't be detected.
Software
orca_core is the Python controller (install with uv or pip); orca_ui offers a friendlier setup and tuning interface. The team demonstrates teleoperation, imitation learning and zero-shot sim-to-real RL.
Tips from the bench
- ☕ Let the popping joints do their job; reseat a dislocated finger instead of forcing it.
- ☕ Re-run the tensioning script after any tendon work.
ORCA Hand FAQ
How much does the ORCA Hand cost?
The paper puts material cost below 2,000 CHF.
How long does it take to assemble?
Under eight hours, according to the authors.
Does it have touch sensing?
Yes, the fingertips carry tactile sensors.
Sources
Written by Bots n' Beans from the project's own documentation. Check the sources for the latest revision before you buy parts.
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