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Intermediate build

How to build Yale OpenHand Project

4-DoF robot gripper · Intermediate

Build a Yale OpenHand: 3D-printed underactuated tendon hands from Yale's GRAB Lab, with cast urethane flexure joints and Dynamixel actuators.

Difficulty
Intermediate

Some soldering, calibration and Linux comfort needed.

Build time
2–4 weekends

Our estimate, part-time

Parts cost
Not published

Price the BOM yourself

Degrees of freedom
4

CC-BY-NC-3.0 · non-commercial

What is Yale OpenHand Project?

The Yale OpenHand Project, from Aaron Dollar's GRAB Lab, is a family of open robot hands built by rapid prototyping. Rather than one design, the repo holds many: the single-actuator four-finger Model T, the two-finger T42, the three-finger Model O, the finger-gaiting Model Q, the variable-friction VF, the Stewart Hand and newer designs like the camera-equipped F3.

Almost all of them use underactuated, tendon-driven fingers. Fewer motors than joints means the fingers wrap around objects on their own, without sensors or complex control, which makes them sturdy and cheap.

The lab's trick is Hybrid Deposition Manufacturing: print a finger with cavities, then cast urethane into them to form flexure joints and fingerpads in one monolithic piece. That cuts fasteners and survives knocks.

Yale OpenHand Project specifications

Designs
Model T, T42, O, Q, VF, W, Stewart, F3 and more
Actuators
Dynamixel servos (XM430, XL-320 on some models)
Joints
Cast urethane flexures + pivots
CAD
SolidWorks with STL exports
License
CC BY-NC 3.0

Figures as published by the project. See Sources below.

Bill of materials

PartQtyNotes
Dynamixel servos—1–4 depending on the model; F3 uses 2× XM430
Spectra tendon line—
Smooth-On PMC-780 urethane and Dragon Skin 10—Flexures and pads
Dowel pins, bearings, standoffs, bolts and heat-set inserts—
Printed base, motor fixtures, finger molds and cases—
Logitech C920 webcam—Model F3 only
Where's the full bill of materials?

The full BOM, with exact quantities and vendors, lives in the project's own files. Prices change often, so treat Not published as a ballpark. Start at the project repository.

Tools you'll need

  • FDM printer
  • Urethane casting supplies and mold release
  • SolidWorks
  • Hex and Phillips drivers

Step-by-step build overview

Electronics & wiring overview

Dynamixel servos chain on one bus to a USB adapter; the number of servos depends on the model.

DC power supplypower sourceLaptop / PChigh-level controlcamerasensingMicrocontrollerreal-time controllerServo bus adapterdrivers / busDynamixel XM430 servos4 joints / motors
PowerData / commandsSensor feedbackOverview only. Follow the project's own schematic for pinouts and voltages.

Software

The project ships its own firmware and control code. See the repository for setup.

Control code and a ROS node for Models T, T42 and O are in the lab's openhand_node repository.

Tips from the bench

  • ☕ Open SolidWorks assemblies with external references set to load all, or you'll get missing-part errors.
  • ☕ Many assemblies use configurations to switch finger options; check them before exporting STLs.

Yale OpenHand Project FAQ

Which Yale OpenHand should I build first?

Model T or T42 are the simplest and best supported by the control code.

What does underactuated mean here?

Each finger has more joints than motors, so it conforms to objects passively.

Can I sell OpenHand builds?

Not without permission; the designs are CC BY-NC 3.0.

Sources

Written by Bots n' Beans from the project's own documentation. Check the sources for the latest revision before you buy parts.

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