Functional Safety Engineer

Job description

Job responsibilities

• Lead and manage the acquisition and maintenance of licenses, permits, and authorizations related to energetic materials (e.g., ATF, DoD, state fire marshal).
• Serve as a primary point of contact and subject matter expert for all energetic materials safety matters with regulatory bodies (e.g., ATF, DoD Explosives Safety Board, State Fire Marshal, OSHA, EPA).
• Establish and maintain adherence to waste management protocols for hazardous and energetic waste, ensuring compliant disposal and demilitarization processes.
• Develop, implement, and maintain comprehensive explosives safety plans, operating procedures, safety cases, hazard classifications, and quantity distance (QD) calculations for facilities, operations, and test activities.
• Conduct and document regular and specialized explosives safety inspections, audits, and compliance assessments of facilities, equipment, and operations.
• Lead and participate in internal and external explosives safety audits, driving the identification of corrective and preventative actions.
• Develop and deliver specialized training programs on energetic materials safety, including hazard awareness, handling procedures, emergency response, and regulatory compliance.
• Lead complex hazard analyses and quantitative risk assessments (QRA) for energetic material processes, designs, and operations (e.g., PHA, HAZOP, FMEA, safety cases), ensuring appropriate mitigation strategies are…

Job requirements

• Bachelor’s degree in Mechanical Engineering, Chemical Engineering, Aerospace Engineering, Industrial Engineering, Safety Engineering, or a closely related technical discipline.
• 5+ years of progressive experience in explosives safety engineering, process safety, or a related role within a manufacturing, R&D, or test environment involving energetic materials.
• Must be able to pass an ATF background check.
• Demonstrated expertise in conducting explosives safety audits, inspections, hazard classifications, and quantity distance (QD) assessments.
• Deep and current knowledge of federal explosives safety regulations (e.g., ATF, DoD 6055.09-M, AFMAN 91-201, DA PAM 385-64, NAVSEA OP 5), NFPA codes, and industry best practices for energetic materials.
• Proven experience in obtaining and managing federal, state, and local licenses, permits, and approvals for energetic materials facilities and operations.
• Extensive experience with process hazard analysis (PHA), quantitative risk assessment (QRA), root cause analysis for energetic incidents, and robust hazard communication practices.
• Experience using Microsoft applications.