- Robot type
- Autonomous Vehicle · Robot AI and Software
- Location
- SunnyvaleCaliforniaUSA
- Job type
- Hardware
- Posted
- Oct 16, 2026
- Salary
- $200,000–$270,000 a year
Hardware Systems Lead, Drone
Job description
Applied Intuition, Inc. is powering the future of physical AI. Founded in 2017 and now valued at $15 billion, the Silicon Valley company is creating the digital infrastructure needed to bring intelligence to every moving machine on the planet. Applied Intuition services the automotive, defense, trucking, construction, mining and agriculture industries in three core areas: tools and infrastructure, operating systems, and autonomy. Eighteen of the top 20 global automakers, as well as the United States military and its allies, trust the company’s solutions to deliver physical intelligence. Applied Intuition is headquartered in Sunnyvale, California, with offices in Washington, D.C.;
Job responsibilities
- Own the end-to-end hardware architecture, mechanical and electrical, for Applied Intuition’s drone platforms
- Be hands-on: prototype, build, integrate, debug, and test hardware on real aircraft, not just review designs
- Define and drive survivability: determine how sensors, compute, avionics, harnesses, connectors, and enclosures will hold up to vibration, shock, hard landings, thermal extremes, dust, water ingress, and EMI
- Lead integration of sensors (cameras, lidar, radar, GNSS/IMU), compute, power systems, communications, and flight controllers onto airframes
- Own size, weight, and power (SWaP) tradeoffs, balancing performance, flight time, payload capacity, and cost
- Define hardware requirements and reference architectures that scale across aircraft configurations
- Plan and run environmental, durability, and flight testing, analyze failures and crashes, and drive root cause and design fixes
- Be the technical authority and escalation point for hardware tradeoffs across mechanical, electrical, avionics, software, autonomy, and flight test
Job requirements
- BS/MS in Aerospace, Mechanical, Electrical, Mechatronics, or a related field
- 10+ years of hands-on hardware engineering experience on drones, UAS, or other aircraft
- Strong command of the whole hardware system: airframe and structures, electrical architecture, power distribution, harness design, avionics, and how they interact
- A track record of designing hardware to survive demanding environments, with real experience in vibration, shock, ingress protection, thermal management, and EMI/EMC
- Hands-on experience in the lab and in the field: building prototypes, wiring and debugging systems, running flight tests, and diagnosing failures and crashes
- Experience integrating sensors such as cameras, lidar, radar, and GNSS/IMU, along with compute and flight control hardware, onto airborne platforms
- Experience with SWaP optimization and lightweight design, including composites and carbon fiber
- Experience with reliability and qualification testing (environmental testing, HALT, flight-hour tracking)
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