Mechanical Engineer

Job description

Job responsibilities

• Lead the end-to-end lifecycle of specialized manufacturing tooling for solid rocket motors, from initial concept and detailed design through prototyping, validation, full release, and successful implementation on the…
• Serve as the design authority for a diverse range of tooling, including jigs, fixtures, molds (for propellant casting, insulation, etc.), assembly aids, test fixtures, and specialized ground support equipment critical…
• Drive the design process leveraging advanced CAD software, engineering analysis (FEA, DFM, DFA), and simulation to ensure tooling is robust, repeatable, ergonomic, and optimized for high-rate manufacturing.
• Take full ownership of the prototyping and validation phases, overseeing fabrication, assembly, testing, and iterating on designs to achieve optimal performance and manufacturability.
• Spearhead the transition from design to full production release, including creating comprehensive documentation packages, detailed work instructions, maintenance procedures, and quality control plans specifically for…
• Collaborate closely with internal manufacturing teams, quality engineers, and external vendors to define tooling requirements, manage fabrication, troubleshoot issues, and continuously improve tooling performance and…
• Apply rigorous Design for Manufacturability (DFM) and Design for Assembly (DFA) principles not only to the product but, critically, to the tooling itself, ensuring robust, efficient, and scalable production processes.
• Act as a primary technical resource for all matters related to the tooling you own, providing expert guidance and problem-solving support throughout the entire manufacturing value chain.

Job requirements

• Bachelor's degree in Mechanical Engineering or a closely related technical field.
• 3-8+ years of professional experience in mechanical engineering, with a significant focus on manufacturing or production engineering.
• Proven track record of holistic ownership over mechanical design projects from concept through full production release and implementation.
• Direct experience designing, prototyping, and implementing production-grade manufacturing tooling (e.g., jigs, fixtures, molds, assembly aids, test fixtures).
• Advanced proficiency in 3D CAD software (e.g., SolidWorks, NX, CATIA) and demonstrable experience with FEA for mechanical analysis and design validation.
• Strong understanding and application of Design for Manufacturability (DFM) and Design for Assembly (DFA) principles to both product and tooling designs.
• Deep knowledge of various manufacturing processes (e.g., machining, welding, additive manufacturing, casting, composite fabrication) and their application in tooling design.
• Experienced with understanding and implementing Geometric Dimensioning and Tolerancing (GD&T) per ASME Y14.5.