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AeroVironment

Robot type
Drone · Defense
Location
USA
Job type
Hardware
Posted
Aug 25, 2026
Salary
$74,500–$113,500 a year
Full-time

Research Engineer- Adaptive Structures

Job description

AV, Inc. is seeking an entry level Research Engineer in Adaptive Structures to work at Wright-Patterson Air Force Base in Dayton, OH. The position will be performed in collaboration with the Foundational Technologies Directorate of the Air Force Research Laboratory.

We are seeking an innovative and hands-on R&D Engineer to join our Adaptive Structures team. In this role, you will design, prototype, and rigorously test next-generation deployable structures. From origami-inspired RF reflectors and solar arrays to self-erecting shelters, you will bridge the gap between theoretical kinematics and physical reality, creating mechanisms that pack small and perform big.

Job responsibilities

  • Design & Prototype: Translate conceptual kinematic and folding patterns into functional physical models using rapid iteration.
  • Experimental Testing: Support the development and execution of experimental test campaigns to evaluate deployment dynamics, stiction, repeatability, and structural integrity under simulated environmental conditions.
  • Material Integration: Work with advanced composites, additive manufacturing materials and flexible thin-film membranes to evaluate and improve packaging efficiency and strength-to-weight performance.
  • Data Analysis & Communication: Instrument prototypes with motion capture and strain sensors, analyzing dynamic deployment behavior to validate and refine finite element models.

Job requirements

  • This position involves working within a government facility and requires U.S. Citizenship
  • An advanced degree in Aerospace Engineering, Mechanical Engineering, Physics, Applied Mathematics, or other related technical discipline is desired (recent Ph.D. or MS is preferred;
  • Working knowledge or academic/research experience in one or more of the following areas: additive manufacturing, composite layup techniques, and computational modeling
  • Prior experience with technical computing languages such as Python, Matlab, and/or Julia
  • Excellent oral and written communication skills are a prerequisite for employment.
  • Expertise in additive manufacturing, composite layup techniques, and computational modeling
  • Experience with adaptive structures
  • Experience with prototype formation

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