- Robot type
- Drone · Defense
- Location
- Huntington BeachCaliforniaUSA
- Job type
- Hardware
- Posted
- Sep 1, 2026
- Salary
- $155,000–$195,000 a year
Senior Aerospace Engineer, Aerothermal & Hypersonics
Job description
Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security.
Founded in 2023, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies.
Job responsibilities
- High-speed aero and aerothermal design: Lead or co-own aerodynamic and aerothermal design activities for hypersonic and atmospheric entry vehicles — vehicle shaping, performance, stability, and thermal environment…
- Aerothermal environments: Predict and analyze aerodynamic heating environments (convective and radiative where relevant), including engineering (first-order / closed-form) heating methods and higher-fidelity…
- TPS / heat-shield contribution: Develop and evaluate Thermal Protection System concepts, materials, architectures, and margins for hypersonic flight and atmospheric entry vehicles — including material selection support…
- Trajectory-coupled environments: Perform or closely support entry, descent, and re-entry (and hypersonic mission) trajectory-informed aerothermal environment prediction and vehicle performance assessments.
- Multidisciplinary integration: Partner with structures, Thermal Engineers, propulsion, GNC, and systems engineering to close vehicle-level trades among aero, heating, TPS mass/thickness, and mission performance.
- Analysis, trades, and documentation: Build and maintain engineering models, run trade studies, and document assumptions, margins, and recommendations for design reviews across the product lifecycle.
- Test and validation (stand-up + execute): Help establish and then support ground aerothermal/TPS test approaches and flight-test planning, execution, data analysis, and post-flight validation — including correlation of…
Job requirements
- Bachelor's or Master's degree in Aerospace Engineering, Mechanical Engineering, or a related field.
- 5–7+ years of professional aerospace engineering experience.
- Demonstrated experience contributing to or leading a project from initial concept through implementation (design, analysis, test, and fielding or equivalent closure).
- Demonstrated experience in hypersonic aerodynamic design — vehicle shaping, aerodynamic performance optimization, and computational or experimental analysis for high-speed flight or atmospheric entry vehicles.
- Strong working understanding of:
- Hypersonic flight and atmospheric entry environments
- Aerodynamics for high-speed vehicles, with ability to support lower-speed aero alongside aero teammates
- Aerothermal analysis and aerodynamic heating (including engineering heating methods and high-temperature gas dynamics)
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