- Robot type
- Drone · Defense
- Location
- SeattleWashingtonUSA
- Job type
- Hardware
- Posted
- Sep 24, 2026
- Salary
- $110,000–$210,000 a year
Senior Engineer, Structural Analyst (R6027)
Job description
This role is ideal for engineers with 5+ years of experience looking to gain expertise in finite element analysis (FEA), composite and metallic materials, and mechanical testing in a fast-paced, high-tech aerospace environment.
Shield AI is seeking a Sr. Structural Analyst to support the analysis and testing of advanced UAVs. In this role, you will work closely with Mechanical Systems, Propulsion, Mechanisms, and other engineering disciplines to ensure the structural integrity of our lightweight, high-performance aircraft.
Job responsibilities
- Assist in building and refining finite element models (FEM) to evaluate the structural performance of UAV components.
- Perform static, modal, fatigue, and vibration analyses to assess stress, deformation, and durability.
- Conduct hand calculations to validate FEA results, ensuring accuracy and structural reliability.
- Work with design engineers to optimize airframe structures, balancing weight, strength, and manufacturability.
- Support the development of test plans for structural validation, including quasi-static, vibration, and shock testing.
- Analyze flight telemetry and structural test data to improve modeling accuracy and correlate predictions with real-world performance.
- Assist in defining load cases, material properties, and design margins for UAV airframe and mechanical components.
- Document and present structural analysis reports and technical recommendations to engineering teams.
Job requirements
- 5+ years of experience in structural analysis, finite element modeling, or aircraft loads analysis AND B.S. in Mechanical Engineering, Aerospace Engineering, or related field.
- Experience with FEA tools (FEMAP, NASTRAN, HyperWorks, ANSYS, Patran, or similar).
- Ability to perform hand calculations for structural strength and stability analysis.
- Knowledge of composite materials and lightweight aerospace structures.
- Familiarity with mechanical testing methods (static, vibration, and/or fatigue).
- Proficiency with data analysis tools (Excel, MATLAB, Python, or similar).
- Strong problem-solving skills, attention to detail, and ability to work in a team environment.
- Ability to obtain a S//SAR level security clearance desired.
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