- Robot type
- Construction
- Location
- AustinTexasUSA
- Job type
- Hardware
- Posted
- May 28, 2026
Full-time
Senior Mechanical Engineer I
Job description
ICON is seeking a Senior Mechanical Engineer I to drive the design, analysis, and implementation of critical mechanical subsystems for our next generation Titan 3D printing construction system. As a Mechanical Engineer at ICON you will own major design efforts, perform detailed engineering analysis, and be responsible for the full lifecycle of components from concept through final production. If you are passionate about solving complex, large-scale problems and seeing your designs deployed in the field, this role is for you. This is a full-time, onsite role is based at ICON’s Austin, TX HQ campus.
Job responsibilities
- Direct the application of existing principles and guide the development of new ideas for complex mechanical assemblies, systems, and specialized tooling for large-format robotic 3D printing construction equipment.
- Perform detailed engineering analyses (structural, thermal, and kinematic) using foundational hand calculations and advanced computational modeling (FEA/CFD) to evaluate stress, deflection, fatigue, thermal…
- Generate comprehensive engineering documentation, including 3D CAD models, detailed 2D drawings per ASME Y14.5 standards, and accurate Bills of Materials (BOMs).
- Lead cross-functional design reviews (DRs), incorporating feedback from industrial design, manufacturing, reliability, software, and field operations teams, while understanding the interrelationships of different…
- Drive the selection and qualification of commercial off-the-shelf (COTS) components, as well as collaborating with manufacturing and supply chain teams to ensure optimized design for manufacturability (DFM) and…
- Collaborate with manufacturing and supply chain teams to ensure designs are optimized for fabrication and cost-effectiveness.
- Network with key contacts outside your own area of expertise and adapt your communication style to use persuasion in delivering messages that relate to the wider audiences.
- Serves as a subject matter expert in mechanical design matters, frequently advising others on complex matters to positively influence product design decisions to drive impactful results for the business.
Job requirements
- BS/MS in Mechanical Engineering (or similar relevant discipline).
- 8+ years of experience in hands-on mechanical design and product development, preferably involving robotics, automation, heavy equipment, or large machinery.
- Demonstrated expertise in designing and analyzing complex systems, including drive trains, gearboxes, linear motion, structural frames, and fluid handling systems.
- Advanced proficiency in a major 3D CAD software (SolidWorks Preferred) and experience utilizing PDM/PLM systems (e.g. SolidWorks PDM, Windchill, Duro).
- Proven experience performing or managing structural FEA models and thermal CFD models (e.g. SolidWorks Simulation, Ansys).
- Strong knowledge of Geometric Dimensioning and Tolerancing (GD&T) and its practical application in engineering documentation.
- Advanced experience with various material selection and fabrication methods, including welding, machining, casting, sheet metal, CNC machining, and 3D printing.
- Familiarity with industrial sensors, controls, and basic electrical/pneumatic integration.