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Merlin Labs

Robot type
Drone · Defense
Location
BostonMassachusettsUSA
Job type
Hardware
Posted
Oct 1, 2026
Salary
$150,000–$200,000 a year
Full-time

Senior Mechanical Engineer

Job description

Merlin Labs — Senior Mechanical Engineer (Boston, Massachusetts).

Job responsibilities

  • Design, integrate, and test avionics and control components for aircraft and test labs
  • Oversee and/or perform design and analysis tasks for system integration including stress and model analyses
  • Provide CAD work in support of design activities, including application of industry best-practices for GD&T
  • Support and participate in testing activities – component, system development, and system certification – as needed including test plan creation, data analysis, and test report generation and documentation
  • Prepare and coordinate mechanical design and fabrication drawings and related documents
  • This position may require up to 25-50% travel, sometimes with short notice, to both domestic and international locations to support aircraft and system integration and testing

Job requirements

  • BS in Mechanical, Electro-Mechanical, or Aerospace Engineering and 5+ years technical work experience
  • Advanced modeling experience with tools such as SolidWorks, Catia, OnShape, Fusion360, or Creo
  • Proven experience with rapid design cycles: taking a design from concept through detailed design, build, and test
  • Experience leading engineering activities such as mechanism design, controls design and analysis, environmental analysis (thermal, vibration, airflow), and structural analysis
  • Outstanding organization, analytical, and problem-solving skills
  • Excellent written, verbal, and presentation communication skills

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