Senior Staff Manufacturing Engineer

Job description

Job responsibilities

• Develop, optimize, and implement rate production processes and assembly workflows for Atlas, from prototype through low-volume production with a focus on scaling for future production needs.
• Design and implement production system tools including material flow diagrams, value stream maps, floor layouts, and automation integrations.
• Collaborate with Hardware Engineering to provide DFM/DFA (Design for Manufacturing & Assembly) input throughout product development, ensuring manufacturability and serviceability.
• Design, fabricate, and validate custom fixtures, tools, and jigs to support mechanical assembly, precision alignment, and testing of electric motors and actuators, ensuring ergonomic and repeatable processes.
• Define assembly sequences, work instructions, and process documentation, including standard operating procedures (SOPs), visual aids, and training materials for assembly technicians.
• Support prototype builds in a hands-on capacity, troubleshooting assembly issues, identifying root causes, and driving corrective actions to improve processes and product designs.
• Implement process controls to ensure build quality, dimensional accuracy, and alignment with product performance requirements.
• Develop and implement inspection and test processes, including first article inspections (FAI), in-process quality checks, and final acceptance criteria.

Job requirements

• Bachelor's degree in Manufacturing, Mechanical, Industrial, Electrical Engineering, or a related field; Master’s degree or PhD a plus.
• At least 8-15 years of relevant experience in Process engineering, process development, or advanced manufacturing, preferably in robotics, aerospace, or complex electromechanical systems.
• Expert-level proficiency in CAD software (SolidWorks, CATIA, or similar) for tool/fixture design and review of engineering drawings.
• Proven track record of DFM/DFA collaboration with design teams to drive manufacturable and serviceable product designs.
• Hands-on experience developing and validating custom tooling, jigs, and fixtures to support precision mechanical assembly.
• Experience developing and validating custom automation equipment to support precision mechanical assembly and improve process efficiency.
• Experience writing clear, concise, and detailed work instructions, SOPs, and training materials for assembly technicians.
• Familiarity with precision assembly techniques, including alignment, shimming, fastening, sealing, and torque control for complex assemblies.