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Shield AI

Robot type
Drone · Defense
Location
DallasTexasUSA
Job type
Artificial Intelligence
Posted
Sep 24, 2026
Salary
$140,000–$210,000 a year
Full-time

Staff Engineer, Industrial (R6037)

Job description

The Staff Industrial Engineer, Sustainment Analytics, leads data-driven sustainment decisions by integrating maintenance, FRACAS, failure and repair, supply-chain, operational demand, configuration, labor, and fleet-trend data to identify drivers of downtime, maintenance burden, readiness risk, and lifecycle cost. The role translates these insights into structured analyses, defensible trade studies, and actionable recommendations that optimize maintenance levels, repair capability, spares, manpower, support equipment, processes, and sustainment strategy—improving fleet readiness, repair throughput, maintenance effectiveness, and total cost of ownership.

Job responsibilities

  • Own sustainment decision analysis for fielded aircraft systems, including maintenance-level determinations; repair-versus-replace, repair-location, and repair-capability assessments; spares optimization;
  • Build and maintain integrated fleet-readiness and availability models that link reliability, maintainability, maintenance demand, repair turnaround time, inventory and supply lead times, labor availability, operational…
  • Develop repair-versus-replace and repair-network business cases that assess discard, organizational/field-level repair, depot or centralized repair, supplier return, and redesign alternatives using repair yield,…
  • Analyze maintenance records, work orders, failure and repair history, supply and logistics data, labor data, and fleet operations data to identify recurring maintenance burdens, demand drivers, capacity constraints,…
  • Develop demand forecasts, spares recommendations, and provisioning strategies using failure rates, consumption history, repair turnaround times, operational tempo, lead times, service-level targets, and deployment…
  • Perform manpower, workload, capacity, and skill-mix analyses to define staffing needs, identify workload constraints and maintenance bottlenecks, and improve repair throughput and maintenance effectiveness.
  • Evaluate investments in support equipment, test equipment, tooling, facilities, and repair capability by quantifying capacity, utilization, cost, risk reduction, readiness impact, return on investment, and total…
  • Develop lifecycle-cost models and economic trade studies to inform sustainment planning, maintenance-program changes, provisioning decisions, repair-network strategy, and leadership investment decisions.

Job requirements

  • Bachelor’s degree in Industrial Engineering, Systems Engineering, Operations Research, Data Analytics, or a related technical discipline; equivalent practical experience considered.
  • 5+ years of experience in industrial engineering, sustainment, logistics, supportability, maintenance, operations research, fleet operations, aviation sustainment, defense logistics, or other complex hardware-support…
  • Demonstrated experience using maintenance, reliability, repair, inventory, supply-chain, production, fleet-operations, or fielded-hardware data to develop quantitative analyses and recommendations related to…
  • Experience performing repair-versus-replace, make-versus-buy, repair-capability, or comparable sustainment trade studies;
  • Proficiency with SQL, Python, Power BI, Tableau, Excel, R, MATLAB, or comparable tools for data analysis, modeling, visualization, and reporting.
  • Ability to integrate technical, operational, supply-chain, labor, and financial inputs into practical, data-driven recommendations for complex sustainment decisions while balancing analytical rigor, data limitations,…
  • Strong cross-functional collaboration and communication skills, including the ability to work with engineering, fleet support, supply chain, manufacturing, finance, operations, and analytics teams;
  • Familiarity with aviation, defense, aerospace manufacturing, unmanned systems, aircraft sustainment and deployed hardware systems.

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