- Robot type
- Drone · Defense
- Location
- DallasTexasUSA
- Job type
- Hardware
- Posted
- Oct 14, 2025
- Salary
- $142,318–$213,476 a year
Full-time
Staff Fuel Systems Engineer
Job description
Shield AI — Staff Fuel Systems Engineer (Dallas, Texas).
Job responsibilities
- Design and develop fuel storage, transfer, and venting systems to support high-performance, long-endurance UAVs.
- Perform fluid and thermal analysis to optimize flow efficiency, pressure regulation, and system mass.
- Support integration of fuel systems with propulsion, avionics, and thermal management teams.
- Conduct CFD simulations, bench-level testing, and validation of pumps, valves, sensors, and tanks.
- Generate design documentation, system schematics, and verification plans to support engineering reviews and flight test readiness.
- Assist in supplier coordination, component selection, and qualification testing.
- Troubleshoot fuel system issues during prototype builds and flight test campaigns.
- Contribute to the development of system architecture and help mature design standards across new programs.
Job requirements
- B.S. or M.S. in Aerospace, Mechanical, or related engineering discipline.
- 4–7 years of experience in fuel or fluid systems design, analysis, or integration.
- Working knowledge of CFD and thermal/fluid simulation tools (ANSYS Fluent, OpenFOAM, MATLAB/Simulink).
- Experience with pumps, valves, and sensors for fuel or hydraulic systems.
- Familiarity with aerospace environmental and certification standards (e.g., DO-160, MIL-STD-810).
- Excellent communication and collaboration skills in fast-paced, cross-functional environments.
- U.S. Citizenship required.
- Ability to obtain a S//SAR level security clearance desired.
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