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Shield AI

Robot type
Drone · Defense
Location
DallasTexasUSA
Job type
Hardware
Posted
Oct 14, 2025
Salary
$142,318–$213,476 a year
Full-time

Staff Fuel Systems Engineer

Job description

Shield AI — Staff Fuel Systems Engineer (Dallas, Texas).

Job responsibilities

  • Design and develop fuel storage, transfer, and venting systems to support high-performance, long-endurance UAVs.
  • Perform fluid and thermal analysis to optimize flow efficiency, pressure regulation, and system mass.
  • Support integration of fuel systems with propulsion, avionics, and thermal management teams.
  • Conduct CFD simulations, bench-level testing, and validation of pumps, valves, sensors, and tanks.
  • Generate design documentation, system schematics, and verification plans to support engineering reviews and flight test readiness.
  • Assist in supplier coordination, component selection, and qualification testing.
  • Troubleshoot fuel system issues during prototype builds and flight test campaigns.
  • Contribute to the development of system architecture and help mature design standards across new programs.

Job requirements

  • B.S. or M.S. in Aerospace, Mechanical, or related engineering discipline.
  • 4–7 years of experience in fuel or fluid systems design, analysis, or integration.
  • Working knowledge of CFD and thermal/fluid simulation tools (ANSYS Fluent, OpenFOAM, MATLAB/Simulink).
  • Experience with pumps, valves, and sensors for fuel or hydraulic systems.
  • Familiarity with aerospace environmental and certification standards (e.g., DO-160, MIL-STD-810).
  • Excellent communication and collaboration skills in fast-paced, cross-functional environments.
  • U.S. Citizenship required.
  • Ability to obtain a S//SAR level security clearance desired.

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