Staff Manufacturing Engineer, Mechanical Actuation Systems

Job description

Job responsibilities

• Serve as a primary technical driver for NPI initiatives, transitioning precision mechanical actuators and electromechanical systems from prototype to scalable production, architecting solutions for manufacturability,…
• Act as the principal manufacturing interface with Design Engineering, providing critical and influential feedback for Design For Manufacturability and Assembly (DFM/DFA) specifically for actuator components and…
• Architect, design, and oversee implementation of novel tooling, jigs, and fixturing for precision actuator assembly, alignment, and testing, setting best practices.
• Establish and continuously optimize robust, repeatable process flows for complex actuator assemblies, encompassing intricate operations like bearing installation, gear train assembly, sensor integration, and sealing,…
• Strategically define, implement, and optimize Manufacturing Bill of Materials (MBOM) and Routings within MES and ERP systems, specifically for actuator sub-assemblies and final product builds.
• Drive the development and standardization of comprehensive manufacturing documentation, including detailed work instructions, quality control plans, inspection requirements, and environmental test procedures for…
• Design, validate, and strategically implement robust test methodologies and equipment for critical actuator performance characteristics (e.g., torque, speed, precision) and environmental qualification (e.g., vibration,…
• Provide deep hands-on technical guidance and mentorship to engineers and technicians during prototype builds, troubleshooting, and production validation of actuator hardware, fostering technical excellence.

Job requirements

• Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related technical field.
• 12+ years of progressive manufacturing or design engineering experience, specifically with precision mechanical components, electromechanical hardware, or motion control systems.
• Proven track record of driving significant technical initiatives, providing expert guidance, and mentoring engineers.
• Demonstrated expertise in delivering complex electromechanical hardware (actuators, robotics) in fast-paced, resource-constrained environments.
• Deep expertise in establishing and optimizing manufacturing environments, including MBOM creation, MES integration, and Root Cause Corrective Action (RCCA) for actuator production.
• Proficient with Siemens NX for CAD and Teamcenter for PLM software.
• Hands-on experience physically manufacturing hardware (e.g., precision machining, additive manufacturing, electromechanical assembly, fabrication). Personal projects in robotics or control systems a plus.
• Strong interest in manufacturing high-performance defense hardware and a commitment to continuous technical mastery.