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AeroVironment

Robot type
Drone · Defense
Location
USA
Job type
Business Operations
Posted
Jul 27, 2026
Salary
$112,500–$171,750 a year
Full-time

Senior- Scaled Inorganic Particle Synthesis Scientist

Job description

AeroVironment (AV) is a global leader in autonomous, multi-domain robotic systems, tactical missile systems, and high-altitude pseudo-satellites. Founded on a legacy of groundbreaking aerospace innovation, AV redefines mission-critical capabilities across air, land, sea, space, and cyber domains.

As a Senior scientist, you will act as a key subject matter expert (SME), operating with high autonomy while providing technical mentorship to lower-tier scientists and engineers. You will lead cross-functional projects, manage lab-to-pilot scale-up workflows, and collaborate closely with government research partners (e.g., Air Force Research Laboratory - AFRL) and internal flight/warhead…

Job responsibilities

  • Lead technical execution for the synthesis, purification, and pilot-scale batch production of advanced inorganic powders, non-oxide ceramics, and high-temperature precursors.
  • Develop scalable wet-chemical, sol-gel, vapor-phase, or solid-state synthetic routes to transition novel formulations from gram-scale research to multi-kilogram production.
  • Serve as the technical lead on advanced material research tasks, translating high-level program requirements into concrete chemical synthesis matrix plans.
  • Establish quality control, stoichiometry, morphologic, and particle-size distribution parameters using automated instrumentation and process analytical technology (PAT).
  • Oversee advanced material characterization techniques including XRD, SEM/EDS, TGA/DSC, BET surface area analysis, laser diffraction particle sizing, and rheometry.
  • Establish inert-atmosphere chemistry protocols (Schlenk line, glovebox operations) for air/moisture-sensitive inorganic and organometallic precursors.
  • Work closely with composite, structural, and payload engineering teams to integrate synthesized powders into downstream manufacturing processes (e.g., sintering, additive manufacturing, slurry coatings).
  • Guide, mentor, and review the work products of junior scientists, engineers, and lab technicians.

Job requirements

  • Education: Ph.D. in Chemistry, Materials Science & Engineering, Chemical Engineering, Ceramic Engineering, or a related field with 3–5+ years of industry/postdoctoral experience; OR an M.S.
  • U.S. Citizenship: Required due to work within government facilities and access to export-controlled data.
  • Experience collaborating with government labs (e.g., AFRL, NRL, ORNL) on DoD or DARPA advanced materials programs.
  • Direct experience with preceramic polymers or high-temperature structural ceramics for aerospace/defense applications.
  • Knowledge of Design of Experiments (DoE) methodology and statistical process control (SPC) for chemical production routines.
  • Active Secret or Top-Secret U.S. Security Clearance.

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